Contract manufacturing of capsules softgel
Softgel - What is this?
Capsule softgel is an oral form of administration of a drug or supplement, consisting of a soft gelatin or alternative polymer shell surrounding a liquid content, produced by the rotary matrix encapsulation method, which ensures precise dosing and hermetic closure.
Capsule type softgel They are characterized by ease of swallowing, high bioavailability of active substances, storage stability and the possibility of using plant materials, which makes them a popular choice in the pharmaceutical industry and the production of dietary supplements.
Capsule Production Softgel
Our wide range of products includes capsules softgel, tailored to various needs – from vitamins to active CBD oils. We implement contract manufacturing of capsules softgel for the pharmaceutical, cosmetics (twist-off) and dietary supplements industries, offering solutions of the highest quality.
As experienced capsule manufacturer softgel, we provide flexibility and the ability to individually adjust the formula, size, and type of filling. Our contract capsule production softgel allows for quick implementation times and cooperation on favorable terms.
The satisfaction of our customers confirms our effectiveness – since the beginning of our operations, we have not recorded a single complaint! By choosing our contract manufacturing of capsules softgel, you focus on reliability, quality and experience.
CAPSULE PRODUCTION SOFTGEL STEP BY STEP
1. Composition and preparation of the gelatin mass
The basis of each capsules softgel is a gelatin mass consisting of:
pharmaceutical gelatin (type A or B),
plasticizer (glycerol, sorbitol),
water.
Additionally, we use safe dyes, opacifiers (e.g., iron oxides), and—optionally—preservatives. The ingredients are heated and mixed in a special mixer with a vacuum system, which allows for a homogeneous, bubble-free mass. This ensures that each capsule softgel is smooth and durable.
2. Modern encapsulation method softgel
Under contract capsule production softgel We use the most efficient rotary die method, which enables:
continuous capsule formation and filling,
precise dosing of the feed (oil, emulsion, suspension),
tight connection of the halves of the gelatin casing.
The process takes place in an automated encapsulation machine, where two ribbons of gelatin enclose a portion of the liquid feed and are then sealed under pressure and heat. Each capsule softgel leaves the device ready, tightly closed
3. Quality control in capsule production softgel
High quality capsule production softgel is maintained thanks to full control of parameters:
thickness of the gelatin ribbon,
mass and charge temperature,
weight of each capsule (total, shell and fill).
All data is monitored by PLC systems, and any deviations from the norm are immediately reported. Modern solutions allow for high uniformity and low error rates.
4. Drying and stabilizing the capsules softgel
Once formed, the capsules are still moist and soft. They harden in two stages:
Pre-drying – in rotary tumble dryers with dry air blowing.
Drying – on perforated trays in climatic chambers (20–25°C, humidity 20–30%).
This allows the capsules to achieve optimal moisture content (6–8%) and durability. Drying time and parameters are individually adjusted to the capsule's composition.
5. Polishing, sorting and packaging of capsules softgel
Finally, the capsules undergo a series of finishing operations:
polishing (mechanical or air),
sorting (automatic inspection systems eliminate defective items),
packing (blisters, bottles or bulk packaging).
The entire process takes place in air-conditioned rooms, preventing moisture reabsorption. Capsules can also be printed or laser-marked.
Contract manufacturer of capsules softgel - IOC
Experience and modernity in capsule production softgel – get to know IOC
Company IOC it's both capsule manufacturer softgel, as well as hard capsule manufacturer, which has been providing the highest quality solutions tailored to the needs of customers in the dietary supplements and pharmaceutical sectors for over 15 years.
We encourage you to contact us – we will prepare a quick quote and together we will plan the implementation of your project within contract capsule production softgel.
A team of experts and an innovative approach
Our team consists of an interdisciplinary team of specialists – pharmacists, biotechnologists, chemists, and physicists – who develop unique formulas and technologies. Collaboration with scientific institutions and the implementation of solutions supported by scientific research allow us to create products with proven effectiveness.
We have technologies and ingredients available exclusively in our offer. capsules softgel is a combination of innovation, quality, and safety. If you are looking for a partner who will comprehensively implement your project – contract manufacturing of capsules softgel z IOC is the right choice. Join our satisfied customers and introduce a supplement of the highest standard to the market.
Capsules softgel – production from IOC
W IOC we specialize in implementing projects including capsule production softgel on behalf of companies from the dietary supplements and pharmaceutical products industry.
- Advanced technological facilities: As a modern capsule manufacturer softgel, we use innovative encapsulating devices, dryers and polishers, as well as automatic production lines blisteringThis ensures high efficiency, repeatability, and precision in every batch.
- Individual approach to the client: Our contract manufacturing of capsules softgel is fully flexible – we offer a variety of capsule sizes and colors, numerous filling options, and diverse packaging options. We tailor the product to the specific vision of the client and their target group.
- Quality and compliance with standards: W IOC Quality and safety are our top priorities. We operate in accordance with international GMP and ISO standards, guaranteeing the highest quality of every product we produce. capsules softgel.
- Experience and innovation: We have many years of experience in the industry and specialist knowledge in the field capsule production softgelWe monitor technological developments to offer solutions that align with the latest trends and market expectations.
Working with IOC, you can focus on building your brand and marketing activities - we will take care of the entire process, which includes contract capsule production softgel, guaranteeing the highest quality and punctuality.
contract capsule production softgel - quality control
W IOC each stage of production is rigorously controlled to ensure the highest quality of products. Our plants meet a number of international standards and have certificates guaranteeing the highest industry standards:
- ISO 22000 – Food Safety Management System.
- ISO 9001 – Quality Management System.
- ISO 22716 – Good Manufacturing Practices (GMP) for cosmetics.
- GMP (Good Manufacturing Practice) – Good Manufacturing Practices.
- HACCP – Hazard Analysis and Critical Control Points.
- GHP (Good Hygiene Practice) – Good Hygiene Practices.
- CSR (Corporate Social Responsibility) – Corporate Social Responsibility.
In addition, we use the philosophy Lean Manufacturing, 5S and Kaizen Philosophy for continuous optimization of production processes and ensuring the highest efficiency.
Below are the company's current certificates IOC.
Modern solutions in capsule production softgel used by IOC
As experienced capsule manufacturer softgel, IOC sp. z o. o. implements innovative technological solutions that enable the creation of effective and advanced dietary supplements. Our activities combine a scientific approach with industrial practice, ensuring that each production batch meets the highest quality standards.
Below is an overview of the technologies used in capsule production softgel, taking into account their key advantages for both consumers and producers.
An innovative approach to contract capsule manufacturing softgel
As part of the services we offer contract manufacturing of capsules softgel, we utilize technologies that increase the effectiveness and quality of the final product. We use, among others, liposomal technology and nano-micellization, which improve the absorption of active ingredients. Supercritical CO₂ extraction allows for the production of pure raw materials for the production of dietary supplements no chemicals, and microencapsulation ensures controlled release of the substance.
Thanks to this, each capsule softgel produced by IOC meets the highest quality standards. Our modern capsule production softgel guarantees effectiveness, durability and safety, both for customers and end consumers.
| Technology | Description | Benefits for the Consumer | Benefits for the Producer |
|---|---|---|---|
| Liposomal Technology | Surrounding the active ingredients with a lipid layer. | Increased bioavailability and stability of ingredients. | Less loss of ingredients, which increases production efficiency. |
| Nano-Micellization | Transforming ingredients into microscopic particles. | Better absorption of active ingredients by the body. | Higher product quality and efficiency. |
| Emulsification | Creating emulsions combining fatty and water components. | Stable and effective supplement formulas. | Possibility to create more complex products. |
| Supercritical CO2 Extraction | Obtaining natural oils without chemicals. | Cleaner and better quality products. | Increased process quality and cleanliness. |
| Microencapsulation | Surrounding active ingredients with microscopic particles. | Controlled release of ingredients. | Improved production stability and efficiency. |
| Sustainable and Ecological Technologies | Use of raw materials from ecological sources. | Minimizing environmental impact. | Building a positive brand image. |
| Low Temperature Mixing and Emulsion Technology | Combining ingredients at lower temperatures. | Preservation of biological properties. | Optimization of production processes. |
most frequently asked questions to the capsule manufacturer Softgel
Ordering process and capsule production softgel w IOC z o. o. is carefully constructed to ensure the highest quality standards and satisfaction of our customers. It all starts with an initial consultation, during which we carefully discuss the client's needs and expectations, including product specifications, required quantities and preferred delivery dates.
After defining the requirements, our specialists start creating a personalized formula and design. capsules softgel, always taking into account the client's specific needs and goals. Next, we begin production, using advanced technologies and adhering to Good Manufacturing Practice (GMP) standards, ensuring that each product series meets the highest quality standards.
Every batch capsules softgel is subjected to rigorous quality controls, including composition and purity testing, to ensure that the final product is free from any undesirable substances and contaminants. Contract capsule production softgel w IOC it also guarantees strict documentation and full traceability of raw materials. After completing quality control, capsules softgel are properly packed and prepared for shipment to the customer.
Throughout the entire process, from initial consultation to order completion, our clients can count on constant contact and support from our team. This ensures not only smooth order fulfillment but also complete satisfaction with the services offered by our experienced team. capsule manufacturer softgel.
Our minimum order quantities (MOQ) for soft capsules softgel they amount to 300 thousand capsulesThis quantity allows for the creation of, for example, 5 packages, with 60 capsules softgel in each. For orders involving more complex technologies or formulations, the minimum order quantity may be higher - this applies especially when it comes to contract manufacturing of soft capsules with a unique composition.
Specific requirements such as capsules softgel with suspensions or a colored coating, may require additional technological tests to ensure the highest quality and full compliance with the assumed specifications. As an experienced capsule manufacturer softgel, we adapt to the individual needs of our customers while maintaining GMP standards.
Absolutely, v IOC sp. z o. o. we provide comprehensive support in the field of formula design and packaging of soft capsules softgelAs specialists in the field contract manufacturing of capsules softgel and building brands, we offer a comprehensive range of services – from developing dietary supplement formulas, through capsule production softgel, up to branding and product registration processes.
We have the necessary resources and know-how to provide our clients with tailored solutions that will differentiate their products in the market and allow them to effectively build their brand. Our experience and expertise are fully aligned with the requirements of clients seeking products of the highest quality and unique form. capsules softgel.
Definitely, v IOC sp. z o. o. we have production capacities that allow us to carry out capsule production softgel Not only on a smaller scale, but also on a large scale. We have extensive experience and the appropriate technical and human resources, which enable us to effectively adapt to the diverse needs and expectations of our clients, regardless of the size of the order.
As experienced capsule manufacturer softgel we offer a full range of services – from the formula design and packaging stage to the final capsule production softgel, ensuring that each product is of the highest quality and completely unique.
We understand that lead time is an important aspect when planning orders. capsule production softgel, typical turnaround time ranges from 3 to 6 months. This reflects our commitment to providing the highest quality products and adapting to the specific needs of each client.
We encourage you to contact us to arrange the details and discuss possible delivery dates before finalizing your order, so that we, as an experienced capsule manufacturer softgel We can best accommodate your schedule. Please note that deadlines are subject to change, but we make every effort to ensure on-time delivery.
Of course, v International Organic Company sp. z o. o., we offer the option of placing a trial order before launching a larger production run. This approach allows for technological testing to ensure that the final product – capsules softgel – will meet all quality expectations.
As part of a trial order, we deliver a test batch capsules softgel, which gives our customers the opportunity to evaluate the product and, if necessary, make any necessary modifications to the process before full production begins production of soft capsules.
We offer advice on current market trends and innovations in the industry softgelAs experts in the field contract manufacturing of capsules softgel and building premium brands, International Organic Company sp. z o. o. has a wealth of knowledge and experience that allows us to constantly monitor the latest developments and innovative solutions in the industry.
Our team of specialists provides comprehensive support, designed to help clients create products that not only set new standards but also perfectly meet current consumer expectations. We offer assistance not only in technology but also capsule production softgel, but also in marketing strategies and effective positioning, which is crucial for building a strong market position in the cosmetics and dietary supplements segment.
International Organic Company sp. z o. o., thanks to its experience and extensive infrastructure, is able to export dietary supplements – including capsules softgel – to many countries around the world, including European Union member states and selected non-European markets. Our operations are based on a solid understanding of international standards and regulations regarding dietary supplements, allowing us to tailor our products to the specific legal and quality requirements of individual countries.
By working closely with local partners and regulatory institutions, we ensure that all our products are capsules softgel meet the necessary criteria, enabling their trouble-free export and distribution. Our experience as contract manufacturer of dietary supplements makes us a trusted partner for companies planning foreign expansion.
Technology softgel is ideal for encapsulating liquids, semi-liquids, and suspensions. It is most often used for encapsulating capsules softgel ingredients such as:
- Oils (fish – omega acids, plant – linseed, evening primrose)
- Fat-soluble vitamins (A, D3, E, K2)
- Herbal extracts oil based
- Coenzyme Q10
- Lecithin Possibility capsule production softgel with a specific formula must be confirmed by the technology department producer's.
Capsule manufacturers softgel have a wide portfolio of matrices, allowing you to choose from many standard sizes (e.g. oval, round, oblong) and capacities. capsule production softgel It is also possible to design a dedicated shape, but this involves investing in new matrices and may extend the project implementation time.
Product differentiation is key. Capsule production softgel enables personalization through:
- Selecting the color of the shell (transparent, colored)
- Filling color (if technologically possible)
- Applying precise printing (e.g. logo, name) on the capsule surface. These options help build branding and prevent counterfeiting.
choosing capsule manufacturer softgel, you should definitely pay attention to the certificates you have. The key ones are:
- GMP (Good Manufacturing Practice): Guarantee of the highest production standards.
- ISO: Confirmation of implemented quality management systems.
- HACCP: Ensuring food safety (for supplements). Having these certificates shows credibility and professionalism producer's.
Capsule production softgel is one thing, but it is equally important to pack them properly. Standard options include:
- Packing in blisters (PVC/Alu, Alu/Alu)
- Packing in jars (glass, PET) with labeling
- Packing in bags doypacks It is worth discussing the possibility of packaging the product in line with the marketing vision.
Rigorous quality control is the foundation of safe capsule production softgel. It should include:
- Quality verification raw materials
- Control of gelatin mass and filling parameters
- Process monitoring Encapsulation (tightness, weight)
- Control of the drying process
- Visual and laboratory inspection finished product. Ask producer's for details of its quality control procedures.