Contract manufacturing of soft capsules softgel
Soft capsule production softgel is a solution for companies that want to introduce a dietary supplement to the market in a modern and convenient form. manufacturer of soft capsules We support B2B brands in implementing projects from the concept stage, through formula development and selection of active ingredients, to production and packaging of the finished product. Contract manufacturing of soft capsules allows you to adjust the formula to the nature of the preparation, the expectations of the recipients and the planned sales strategy. Capsules softgel They work well with oil ingredients, fat-soluble vitamins, and compositions requiring precise dosing.capsule production softgel commissioned allows you to create a supplement with a professional look, high repeatability and an attractive form for the end customer.
Soft Capsule Manufacturer softgel
International Organic Company (IOC) this global contract manufacturer soft capsules (softgel), operating on the market since 2009 (17 years of experience). We operate in a modern facility in Poland, guaranteeing reliability, innovation and the highest quality confirmed by GMP and ISO 22000 certificates. The key advantages of our capsules are precision of manufacture and optimal efficiency in delivering active ingredients.
Soft Capsule Production – Rotary Die Technology
We use the most efficient rotary die method. The process involves preparing a gelatin shell (two heated ribbons), between which a liquid, oily, or semi-solid fill (oil, emulsion, suspension) is precisely injected. The capsules are then tightly sealed and cut. This technology enables continuous molding, filling, and hermetic sealing of the shells in a single cycle.
Guarantee of the highest quality and uncompromising safety in International Organic Company (IOC Sp. z o. o.) is an integrated management system thanks to which our contract production – including strictly supervised design, production and distribution of functional foods, fortified foods, dietary supplements, foods for special nutritional and medical purposes, as well as cosmetics and components (raw materials) – is carried out based on rigorous international certification standards: ISO 9001:2015, ISO 22000:2018, ISO 22716:2009, GMP, GHP, HACCP and ISO/IEC 27001.
Formulation and selection of ingredients for soft capsules
Soft capsule This is an advanced form of delivering active ingredients, valued for its precise dosing and high effectiveness. Its flexible shell (gelatin or vegan) hermetically seals liquid and semi-solid ingredients, protecting them from oxidation, moisture, and UV radiation.
This ensures a much faster release in the digestive tract, which is widely used today by the pharmaceutical, cosmetics and supplementation industries.
Capsule production softgel commissioned
International Organic Company (IOC) is a valued global manufacturer of soft capsulesWe have been operating since 2009, which gives us in 2026 17 years of experienceOur modern Polish facility offers innovative formulas and guarantees the highest quality, confirmed by ISO 22000 and GMP certificates.
Our specialty is large-scale custom capsule production in every B2B model: from quick entry to the market (White Label), through the development of your own brand (Private Label), to unique OEM projects (Contract Production of Dietary Supplements).
How is soft capsule production carried out?
Automated soft capsule production is a precision engineering process based on technology invented in 1931 by Robert Pauli Scherer. capsule production consists of 5 key stages:
- Preparation of shells: Raw materials for the production of dietary supplements (gelatin/plant bio-polymers) and plasticizers are degassed in a heated mixer, creating a flexible base.
- filling: Oils, pastes and extracts are homogenized to ensure full stability and compatibility with the casing.
- Encapsulation (Rotary Die): Two heated ribbons meet the filling. In a fraction of a second, the machine forms, fills, and hermetically seals the capsule.
- Drying and polishing: Controlled removal of moisture guarantees the product's long-term durability and shiny surface.
- Inspection and packaging: Rigorous quality testing (weight, tightness) followed by safe packaging.
Advantages and contract manufacturing of soft capsules
Professional contract manufacturing of soft capsules It provides brands with powerful market benefits. This format guarantees significantly faster absorption than traditional tablets and allows for the safe containment of liquid extracts. It increases the bioavailability of sensitive substances and perfectly masks their unpleasant taste and odor.
Modern production of soft capsules softgel
In the era of Industry 4.0, robotic soft capsule production softgel minimizes human errors. IOC AI and Big Data algorithms optimize processes in real time, and intelligent sensors monitor pressure, temperature and humidity on production lines.
Sustainable Softgel Producers (2026)
As responsible soft capsule manufacturers We actively respond to contemporary ecological trends. We implement biodegradable plant materials (e.g., agar, carrageenan), minimize operational waste, and maximize the energy efficiency of our machinery.
Trends: Contract Manufacturing of Soft Capsules
In today's realities contract manufacturing of soft capsules must flexibly respond to personalization requirements (e.g., unique shape and size). Global demand is driven by growing consumer awareness and constant adaptation to stringent legal regulations.
Soft capsules production with technology IOC
Optimized soft capsule production w IOC ensures safe formulas and versatile applications. Global capsule production softgel under our supervision is an absolute guarantee of compliance with rigorous quality standards.
Advanced contract manufacturing of capsules softgel
To the world capsule manufacturers softgel constantly setting new R&D standards. IOC innovative contract manufacturing of capsules softgel means immediate access to technology liposomal and nano-micellization (increased bioavailability), microencapsulation (controlled release) and sterile supercritical CO₂ extraction.
Summary
From raw material selection, through sustainable eco-operations, to nanotechnology – every step we take matters. Choose IOC, leverage our 17 years of market know-how and build a powerful, scalable advantage in the nutraceutical industry.
Soft capsule shell formation
Filling and forming soft capsules
Closing and drying of soft capsules
FAQ - Contract manufacturing of softgels for B2B brands (2026)
What distinguishes professional production of soft capsules from other forms of administration?
Professional soft capsule production enables hermetically sealing liquid, oily and semi-solid substances. soft capsule drastically increases the bioavailability of poorly soluble APIs (thanks to lipid matrices), completely masks the taste and protects sensitive ingredients from oxidation.
What technologies do leading soft capsule manufacturers use?
Global soft capsule manufacturers are based on an automated, continuous Rotary Die process. Modern soft capsule production softgel integrates nano-micellization and self-microemulsifying systems (SEDDS), guaranteeing the highest stability and absorption of preparations in the body.
How is comprehensive contract manufacturing of soft capsules carried out?
Our contract manufacturing of soft capsules is an integrated end-to-end service, including laboratory R&D, precision encapsulation, and packaging. contract manufacturing of soft capsules is a fully scalable process, supported by full documentation necessary for notification in the GIS and EFSA systems.
Why choose IOC as the main manufacturer of soft capsules for your brand?
As certified manufacturer of soft capsules with 17 years of experience (since 2009), we operate in strict pharmaceutical standards GMP and ISO 22000. We ensure that our large-scale capsule production is a guarantee of sanitary safety and absolute repeatability of dosing of each batch.
How long does it take to implement and produce custom capsules?
The turnaround time depends on the complexity of the pharmacopoeial formula. custom capsule production from a ready-made base (White Label) takes just a few weeks. Dedicated OEM projects, on the other hand, require precise technological scale-up, but our procedures minimize time-to-market.
Is innovative capsule production softgel includes 100% vegan covers?
Yes, advanced soft capsule production Our Polish plant offers coatings made of plant biopolymers (e.g. extracted agar or carrageenan). This gelatin-free capsule production softgel completely eliminates the risk of cross-linking and makes it easier for brands to obtain Clean Label status.
What are the market benefits of contract manufacturing of capsules? softgel?
Scalable contract manufacturing of capsules softgel optimizes operating costs and allows brands to rapidly expand globally without their own factories. capsule manufacturers softgel appreciate rotary dies for the engineering freedom of shape personalization (e.g. twist-off, oval) and precision of closure.
Innovative production of soft capsules softgel – R&D Technology Review
| R&D Technology | Description of the Matrix Process | Benefits for the Consumer | Benefits for the Producer (B2B) |
|---|---|---|---|
| Technology Liposomal | Hermetic surrounding of active ingredients with a protective lipid layer. | Radically increased bioavailability and stability of ingredients in the body. | Less waste of expensive APIs, which drastically increases efficiency and production margins. |
| Nano-Micellization | Transforming active substances into microscopic, highly absorbable particles. | Rapid and complete absorption of active ingredients at the cellular level. | Possibility of positioning the supplement in the high-margin Premium segment. |
| Advanced Emulsification | Creation of stable emulsions that precisely combine the fat and water phases. | Stable, homogeneous and safe formulas with high gastric tolerance. | Ability to design highly complex, hybrid multi-component recipes. |
| Supercritical CO₂ Extraction | Obtaining pure vegetable oils without the use of toxic solvents. | Absolutely pure extracts, free from agricultural chemicals and heavy metals. | Guarantee of the highest pharmacopoeial purity and easy certificate Clean Label. |
| Microencapsulation | Encapsulating sensitive ingredients in microscopic, stable matrices. | Intelligent, precisely controlled release of substances (so-called slow-release). | No cross-interactions, excellent batch stability on the production line. |
| Sustainable Technologies | Use of biopolymers and raw materials from certified renewable sources. | An environmentally safe product (often 100% vegan) with a clean composition. | Building a powerful brand image in line with global corporate ESG requirements. |
| Low Temperature Mixing | Combining and emulsifying ingredients (Cold Process) at reduced temperatures. | Full preservation of natural biological properties, enzymes and vitamins. | Protection of thermolabile APIs against thermal degradation and optimization of energy costs. |
Consult with us
VIP Fast-Track: Priority Technology Transfer
This dedicated communication channel is reserved only for mature corporate projects, pharmacy chains and global brands transferring existing large-scale production to a medical hub IOC.
The iron criterion for entry is to have a ready technological specification (Master Batch Record / BOM) and a planned volume of a one-time batch exceeding 1,000,000 pieces.
- Your Privilege: You bypass the standard implementation queue and start-up audit fees (Zero R&D Fee).
- Fast Track: Your specification goes directly to the Chief Technologist, and the Senior Key Account Manager immediately optimizes the Target Price in accordance with ISO 22000.
⚠️ IMPORTANT - SYSTEM VERIFICATION:
Due to the automation of the Transfer Department processes, inquiries with volumes below 1 million pieces or projects requiring the development of a composition from scratch, sent via this form, are automatically rejected by the system without analysis and valuationIf your project involves a smaller starting scale, please select the dedicated tab. "Start-up / New Projects".
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Medical Innovation R&D Department (Evidence-Based Medicine)
This project track is reserved only for doctors, clinics, investment funds and creators of elite premium brands whose absolute priority is scientific reliability and proven clinical effectiveness.
W IOC We don't produce generic substitutes from mass catalogs. We act as your private research institute. We design proprietary, uncompromising matrices based on patented raw materials, and each dose is verified against the global scientific literature (DOI numbers required).
- Medical Dossier: We create a complete Project Science Book for you, which provides a strong legal, medical, and marketing shield for your brand.
- Intellectual Property (IP): The innovation we build becomes your asset. We provide the option of a full IP Buy-Out to your company's balance sheet.
📌 PROJECT QUALIFICATION:
Inquiries from this section go directly to the desks of our Research Team. If your primary business goal is to create a budget-friendly product and compete with the lowest price on e-commerce platforms (private label models), please select the tab. "Start-up / New Projects".
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Implementation Department: New Projects and Brand Scaling
This project path was developed for investors, technology start-ups and developing brands that want to build their own portfolio based on rigorous quality standards (ISO 22000, ISO 27001) without yet having a ready-made large-scale specification (Master Batch Record).
As a certified medical hub (CDMO), we base our architecture on large-scale industry standards. We treat each project as an individual innovation. This means we don't pursue orders using a commoditized, low-cost model (so-called off-the-shelf private label), based on optimizing the quality of base components.
Financial Architecture and Engineering Requirements:
- Research Process (Paid Discovery): Developing a proprietary product matrix from scratch and fully validating it to meet GIS/EFSA requirements is an independent engineering service for us. It requires a start-up budget allocation (CAPEX) of PLN 15,000 to PLN 35,000 net. This cost, within Technological Implementation Credit, is subject to full capitalization (deduction) when you order target mass production on our lines.
- Supply Chain Security: By contracting the freshest, global raw materials while maintaining pharmaceutical rigor, we use a transparent tranche settlement model (50% / 25% / 25%), guaranteeing uncompromising quality of each produced batch.
Operational recommendation of the Management Board: While respecting the capital and time of young business organizations, we understand that the early stages of startup projects may require drastic minimization of initial costs. If your current market strategy relies on competing on final price on e-commerce platforms, our regulatory standards may pose a disproportionate barrier to entry. In such cases, we respectfully recommend partnering with flexible contract bottlers who specialize in cost-optimization for smaller volumes.
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