Soft capsule
Soft capsules This is a technologically advanced form of delivering active substances, valued for its high effectiveness, precise dosing, and bioavailability. They are characterized by a soft, flexible shell, most often made of gelatin or plant-based raw materials, enabling the active substances to be contained in a liquid or semi-solid form. Their special structure soft capsules ensures faster and more effective release of active ingredients in the digestive tract, while protecting them from oxidation, moisture, and exposure to light. Thanks to these benefits soft capsules have found wide application in the dietary supplement, pharmaceutical and cosmetics industries around the world.
Manufacturer of Soft Capsules
Jako International Organic Company (IOC), we specialize in soft capsule productionAt our modern production facility in Poland, we offer comprehensive services that include developing innovative formulas, production of soft capsules in various sizes and a guarantee of the highest quality at every stage.
We offer production of soft capsules on demand across all business models. We provide solutions from quick time to market (White Label), by building a strong brand (Private Label), to the implementation of unique, original projects (Contract Production of Dietary Supplements/OEM).
Guarantee of the highest quality and uncompromising safety in International Organic Company (IOC Sp. z o. o.) is an integrated management system thanks to which our contract production – covering the strictly supervised design, production and distribution of functional foods, fortified foods, dietary supplements, foods for special nutritional and medical purposes, as well as cosmetics and components (raw materials) – is carried out based on rigorous international certification standards: ISO 9001:2015, ISO 22000:2018, ISO 22716:2009, GMP, GHP, HACCP and ISO/IEC 27001.
Soft capsule production
Soft capsule production is a complex process that includes preparing a gelatin mass or other material for the capsule shell, filling it with a suitable substance, and then forming, drying and packaging the capsules.
Soft capsule production process
Preparation of the shells
Soft capsules are characterized by a single-piece, flexible shell and are most often filled with oils or semi-liquid substances. The production process includes:
- Base: Gelatin (animal/fish) or vegetable.
- Additives: Plasticizers (e.g. glycerol) for flexibility.
- Process: Precise mixing. Objective: homogeneous mass.
- Preparation of gelatin mass: Raw materials for the production of dietary supplements are mixed, dissolved and degassed in a heated mixer and can then be colored.
filling:
- Composition: Oils, vitamins, extracts, active substances.
- Form: Liquid, semi-liquid, paste.
- Key: Stability and compatibility with the shell.
Encapsulation (combining):
- Method: Most often, a rotational process (rotary die).
- Action: Two ribbons of gel meet the filling.
- Effect: The capsule is formed, filled and hermetically sealed – all in an instant.
- Forming and Filling: Two ribbons of heated gelatin are injected with filler between them, then sealed and cut into individual capsules.
Drying for durability:
- Purpose: To remove excess moisture from the areola.
- Result: Stable, durable capsule with ideal hardness.
- Drying and polishing: The capsules are dried under controlled conditions and then polished.
Quality control and safe packaging:
- Tests: Appearance, weight, tightness, uniformity.
- Standard: Each capsule must meet standards.
- Finale: Packaging to protect against external factors.
- Packaging: Finished capsules are sorted and packed into packages.
Advantages of soft capsules
- Faster absorption compared to tablets.
- Possibility of enclosing liquid and semi-liquid ingredients (oils, extracts, emulsions).
- Better bioavailability, especially for substances sensitive to oxidation.
- Masking the unpleasant taste or smell of active ingredients thanks to a soft, tight coating.
The flexible gelatin (or vegetable) shell increases stability
soft capsules and convenience of consumption, which translates into growing interest in this form
dietary supplements among both producers and consumers themselves.
Innovative Technologies in the Production of Soft Capsules
In recent years, the industry soft capsules has experienced significant technological innovations that have introduced a new level of quality to the production process. Below are some key solutions:
- Automation technologies: Modern production lines are largely automated. The introduction of robotic systems in the encapsulation process, including automatic packaging machines, significantly increases efficiency and reduces the risk of human errors.
- Artificial Intelligence and Big Data: The use of artificial intelligence algorithms and real-time data analysis has a significant impact on production quality. Machine learning technology allows companies to predict irregularities in softgel production, leading to process optimization and waste reduction.
- Application of intelligent sensors: Modern sensors and monitoring systems enable close monitoring of the conditions of the soft capsule production process, such as temperature, humidity and pressure, which helps maintain the high quality of the ingredients used and the capsules produced.
Sustainability in the Softgel Industry
Sustainable development has become a key topic in soft capsule productionThe industry is responding to changing consumer expectations and environmental regulations by implementing more eco-friendly processes.
- Biodegradable materials: In response to market needs, soft capsule manufacturers are increasingly implementing bioalternatives to traditional gelatin, such as vegetable gelatin (agar, carrageenan) or other biodegradable polymers.
- Waste reduction: Optimizing soft capsule production processes and implementing waste management methods aimed at minimizing waste are an important element of the sustainable development strategy.
- Energetic efficiency: Soft capsule manufacturers are investing in energy-saving technology, both in the design of production lines and in the processing processes themselves.
Trends and Challenges in the Softgel Industry
The softgel industry faces a variety of challenges and trends that are shaping the future of production and consumption. Here are some of the most important:
- Product personalization: The growing interest in personalized dietary supplements brings with it the need to adapt products to individual customer needs.
- Increased demand for supplements: Growing health awareness and pro-health trends influence the increased interest in dietary supplements in the form of soft capsules.
- Regulations and compliance: The development of the dietary supplement market also entails changes in legal regulations regarding the safety and quality of, among others, soft capsules.
- Consumer education and awareness: As consumers become more aware of their choices, manufacturers need to focus on educating and informing customers about the benefits of taking softgels.
Soft capsules – production from IOC
Soft capsule production w IOC Ltd is based on exceptional quality, precise production and efficiency in the transfer of active ingredients.
International Organic Company (IOC) since 2009 specializes in manufacturing soft capsules. As leader in this industry, we provide the highest quality products, confirmed by international certificates ISO and GMP. Our 15 years of experience on global markets is a guarantee of reliability and innovation.
IOC, as recognized manufacturer of soft capsules, operates in a modern production facility in Poland, applying international GMP and ISO 22000 standards. This allows us to offer products of the highest quality and safety.
The most important stages of production at a glance:
Soft capsule technology, crucial for modern pharmacy, was invented and patented in 1931 by Robert Pauli SchererHis revolutionary idea was to enclose a drug (liquid or powder) in an easy-to-swallow gelatin shell that dissolves in the stomach, releasing the active ingredient.
Although the process has been refined by automation, its fundamental principles have remained the same for almost 100 years.
Soft capsule shell formation
Two thin, flexible ribbons are formed from heated gelatin mass (of animal or plant origin). They are cooled to obtain a stable but still plastic form.
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Filling and forming soft capsules
Both gelatin ribbons are fed into the machine, where they are joined together. A precise dose of medication is injected between them under pressure. This filling pressure gives the soft capsule its characteristic three-dimensional shape.
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Closing and drying of soft capsules
The filled soft capsules are immediately hermetically sealed (heat-sealed). They are then transferred to a drying room where, under strictly controlled conditions (low humidity, approximately 20%), they achieve their final hardness and stability.
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Key Aspects of Soft Capsule Production IOC:
- Cover to choose from: Gelatinous or vegetarian – something for everyone.
- Fill Protected: Perfect for liquids and sensitive substances. Masks taste, protects contents.
- Versatile Application: Medicines, dietary supplements, cosmetics. Convenience and precise dosage.
- Quality is the basis: Rigorous standards (e.g. GMP – Good Manufacturing Practice) are a guarantee of safety.
- Modern Technology: Advanced production lines ensure repeatability and the highest class of the product.
Capsule production softgel is a process where knowledge Expertise, technology and attention to every detail create a product worthy of your trust.
Solutions in the production of soft capsules used in IOC
As experienced manufacturer of soft capsules, IOC Ltd implements the latest technologies that allow us to create modern and effective forms of supplements. In our daily work, we combine science with practice to ensure that each production series meets the highest market requirements.
Below is a comparison table of the technologies used in production of dietary supplements, along with a description and benefits for both consumers and producers.
Advanced technologies in the production of soft capsules
Under soft capsule production w IOC We utilize technologies such as liposomal and nano-micellization, which increase the bioavailability of active ingredients. Supercritical CO₂ extraction ensures purity and stability without the use of chemicals, while microencapsulation enables controlled release of active ingredients, enhancing their effectiveness and durability.
| Technology | Description | Benefits for the Consumer | Benefits for the Producer |
|---|---|---|---|
| Liposomal Technology | Surrounding the active ingredients with a lipid layer. | Increased bioavailability and stability of ingredients. | Less loss of ingredients, which increases production efficiency. |
| Nano-Micellization | Transforming ingredients into microscopic particles. | Better absorption of active ingredients by the body. | Higher product quality and efficiency. |
| Emulsification | Creating emulsions combining fatty and water components. | Stable and effective supplement formulas. | Possibility to create more complex products. |
| Supercritical CO2 Extraction | Obtaining natural oils without chemicals. | Cleaner and better quality products. | Increased process quality and cleanliness. |
| Microencapsulation | Surrounding active ingredients with microscopic particles. | Controlled release of ingredients. | Improved production stability and efficiency. |
| Sustainable and Ecological Technologies | Use of raw materials from ecological sources. | Minimizing environmental impact. | Building a positive brand image. |
| Low Temperature Mixing and Emulsion Technology | Combining ingredients at lower temperatures. | Preservation of biological properties. | Optimization of production processes. |
Summary
Soft capsule production It's a complex process that requires understanding both technical aspects and market needs. From selecting raw materials to ensuring sustainability, every decision contributes to the quality of the final product. Investments in modern technologies and environmental protection are crucial to maintaining competitiveness in the nutraceutical industry, and the development of product personalization opens up new opportunities for tailoring offerings to consumer expectations.
Soft Capsules - Production and FAQ in IOC
What does the ordering and production process for soft capsules look like?
Ordering process and soft capsule production w IOC Ltd is carefully designed to ensure the highest quality standards and customer satisfaction. It all begins with an initial consultation, during which we thoroughly discuss the client's needs and expectations, including product specifications, required quantities, and preferred delivery dates.
After defining the requirements, our specialists start creating a personalized formula and design. soft capsule, always taking into account the client's specific needs and goals. In the next step, we begin the stage soft capsule production, using advanced technologies and complying with Good Manufacturing Practice (GMP) standards, which guarantees that each product series meets the highest quality standards.
Every batch soft capsules is subjected to rigorous quality controls, including composition and purity testing, to ensure the final product is free from any undesirable substances and contaminants. After completing quality control, soft capsules are properly packed and prepared for shipment to the customer.
Throughout the entire process, from initial consultation to order completion, our clients can count on constant support. contact and support from our team. This ensures not only smooth order fulfillment but also complete satisfaction with our services and products, making us a reliable partner. manufacturer of soft capsules.
What are your minimum order quantities (MOQ) for soft capsules?
Our minimum order quantities (MOQ) For soft capsules they amount to 300 thousand soft capsulesThis quantity allows for the creation of, for example, 5 packages, with 60 soft capsules in each. For orders involving more complex technologies or formulations, the minimum order quantity may be higher. Specific requirements, such as soft capsules with suspensions or a colored coating, may require additional technological tests to ensure the highest quality and compliance with the product specifications.
Do you offer support in formula design and packaging of soft capsules?
Absolutely, v IOC Ltd we provide comprehensive support in formula design and packaging soft capsulesAs specialists in the field soft capsule production and building brands, we offer a comprehensive range of services – from developing dietary supplement formulas, through their production of soft capsulesuntil after blistering and branding and registration of dietary supplementsWe have the necessary resources and know-how to provide our clients with tailored solutions that will differentiate their products in the market and allow them to effectively build their brand. Our experience and expertise are fully aligned with the requirements of clients seeking soft capsules of the highest quality and uniqueness.
Can you provide large-scale production of softgels?
Definitely, v IOC Ltd we have production capacities that allow us to implement soft capsule production Not only on a smaller scale, but also on a large scale. We have extensive experience and appropriate technical and human resources, which enable us to effectively adapt to the diverse needs and expectations of our customers, regardless of the size of the order. We offer a full range of services, from the formulation and packaging design stage to the final production. production of soft capsules, ensuring that each product is of the highest quality and completely unique.
What are the typical lead times for softgel orders?
We understand that lead time is an important aspect when planning orders. soft capsule production , typical lead times range from 3 to 6 months, reflecting our commitment to providing the highest quality products and meeting the specific needs of each client. We encourage you to contact to finalize the details and discuss possible delivery dates before finalizing your order, so that we can best accommodate your schedule. Please note that deadlines are subject to change, but we make every effort to ensure on-time deliveries within soft capsule production.
Can I place a trial order before a larger production batch?
Of course, v International Organic Company Ltd we provide the opportunity to place a trial order before starting a larger series soft capsule productionThis approach allows for technological testing to ensure that the final product meets all quality expectations. As part of a trial order, we deliver a test batch. soft capsules, which gives our customers the opportunity to evaluate the product and, if necessary, make the necessary modifications to the process soft capsule production before full-scale production begins.
Do you offer advice on market trends and innovations in the softgel industry?
We offer advice on current market trends and innovations in the soft capsule industry as well as during production of hard capsulesAs experts in the field contract production and building premium brands, International Organic Company sp. z o. o. has a rich resource knowledge and experience that allow us to constantly monitor the latest developments and innovative solutions in the industry. Our team of specialists provides comprehensive support, aimed at assisting our clients in creating products that not only set new industry standards but also perfectly align with current consumer preferences and expectations. We offer assistance not only in technology and production, but also in marketing strategies and effective product positioning, which is crucial for building a strong market position in the cosmetics and dietary supplements segment.
To which countries can we export dietary supplements produced in? IOC?
International Organic Company LtdThanks to its experience and extensive infrastructure, we are able to export dietary supplements to many countries around the world, including European Union member states and selected non-European markets. Our business is based on a solid understanding of international standards and regulations regarding dietary supplements, which allows us to adapt our products to the specific legal and quality requirements of individual countries. By working closely with local partners and regulatory institutions, we ensure that all our products are manufactured to the highest standards. soft capsules meet the necessary criteria, enabling their trouble-free export and distribution to selected markets.
What are soft capsules and what are they for?
Soft capsules it's a special kind soft capsules, which have a soft, flexible shell, usually made of gelatin, water, and plasticizers. They are designed to encapsulate and protect a variety of substances, including oils, vitamins, minerals, and other active ingredients. Soft capsules They are very popular in the dietary supplement and pharmaceutical industries because they allow for easy and effective delivery of active ingredients in liquid form to the body. Additionally, they are easier to swallow than traditional tablets and can be customized to suit various needs, for example, by changing color or adding flavors to enhance consumer appeal. Soft capsule production allows for flexibility and adaptation of the product to individual market expectations.
What ingredients can be placed in soft capsules?
Soft capsules od IOC Ltd are characterized by extraordinary flexibility in terms of ingredient content, making them exceptionally versatile. Among the most sought-after ingredients are various oils, including fish oils, which are a valuable source of omega-3 fatty acids, as well as vegetable oils such as flaxseed oil and hemp seed oil, known for their beneficial health properties. We don't limit ourselves to oils—our products also include soft capsules may also include vitamins, minerals, plant extracts, and other active ingredients used in both dietary supplements and pharmaceutical products. Thanks to the use of cutting-edge technology offered by modern soft capsule production, we are able to precisely adjust the composition of our capsules to the individual needs of our customers, offering solutions tailored to the latest trends and research results in the health and wellness sector.
Czy IOC sp. z o. o. offers the possibility of producing soft capsules with a colored shell?
Yes, v IOC Ltd we have the option to create soft capsules with a variety of colors to perfectly match our customers' expectations. Using natural and health-safe dyes, we can deliver soft capsules in a wide range of colors, which significantly enhances their aesthetic value and helps the product stand out from the competition. The ability to personalize the color of the envelope is a key element for brands seeking to emphasize their uniqueness and want to highlight the distinctive values of their product. We ensure that our processes, which include soft capsule production, are adapted to the highest quality standards, thanks to which each series of capsules not only pleases the eye, but also meets all safety and effectiveness criteria.
What makes it stand out? IOC sp. z o. o. as a manufacturer of soft capsules?
IOC Ltd sets standards as manufacturer of soft capsules, focusing on innovation, consistent quality, and a focused, individual approach to each of our clients. In our work, we use modern production technologies that enable us to create soft capsules of the highest quality, containing various active ingredients. The entire process, which is carried out soft capsule production, is carried out under rigorous quality and safety controls, ensuring that each product delivery complies with the highest industry standards.
Moreover, we offer our clients a wide range of personalization options, including capsule shell coloring and active ingredient customization, enabling the creation of unique products perfectly tailored to individual requirements. Our passion for research and development and constant pursuit of excellence allow us not only to follow current market trends but also to actively shape the future of the industry in which we operate. soft capsule manufacturers play a key role. This allows us to maintain our leading position in the sector. soft capsules.
What are the main advantages of the soft capsules produced by your company?
Key strengths soft capsules produced by IOC Ltd focus on their unparalleled quality, precision of manufacture, and efficiency in delivering active ingredients. Our soft capsules They are distinguished by exceptional bioavailability, meaning the active ingredients they contain are effectively and quickly absorbed by the body. Their soft, flexible structure makes them easy to swallow, which is especially important for people who have difficulty swallowing traditional tablets.
The range of personalization options is wide – from size, through shape, to capsule color – allowing for adaptation to the specific needs and preferences of our customers. Soft capsule production also allows for the inclusion of a variety of ingredients, from oils and vitamins to more specialized substances. Thanks to our strict quality control procedures and compliance with the latest industry standards, each batch soft capsules od soft capsule manufacturer IOC sp. z o. o. guarantees the highest level of quality.
Can you produce soft capsules with suspension?
Absolutely, v IOC Ltd we have the ability to create soft capsules with suspensions. This advanced manufacturing option enables the encapsulation of active ingredients in suspension form, which is crucial for ingredients that are not suitable for encapsulation in a purely liquid or powder state. The use of suspensions enables precise delivery of specific doses of active ingredients and can also contribute to increased stability and bioavailability of certain compounds.
Our research and development team works closely with our clients to create personalized formulas that perfectly meet their unique needs and expectations. By incorporating modern technologies into our processes, soft capsule production with suspensions is carried out in compliance with the highest standards of quality and safety. As an experienced manufacturer of soft capsules, we provide full technological support in the implementation of this type of solutions.
What are the different types of soft gelatin capsules offered by IOC Ltd.?
As part of our offer in IOC Ltd, we present various types soft capsules gelatin, adapted to the diverse requirements of our customers. Our range, resulting from experience in the field soft capsule production, includes:
- 20 Oblong: It's big, elongated soft capsules, designed to contain more active ingredients, making them ideal for applications requiring a rich formula.
- 10 Oval: Oval soft capsules medium-sized, which are an excellent choice for administering standard doses of supplements, combining convenience of use with effective delivery of active ingredients.
- 6 Oval: These are a bit smaller soft capsules Oval ones are great for dosing medium to small amounts of active substances, offering users comfort and precision.
- 3 Oval: The smallest of our soft capsules oval, designed to deliver small doses of ingredients, guaranteeing accuracy and ease of swallowing.
- 5 Drops Twist Off: Innovative soft capsules with a Twist Off mechanism, ensuring easy opening and ideal for single, precisely dosed applications.
- 3 Drops Twist Off: A smaller version of ours soft capsules with Twist Off closure, also intended for single use, ensuring ease and hygiene of use.
Each of these forms has been developed to ensure the highest availability of bioactive ingredients and to meet the specific needs and expectations of our customers. As an experienced manufacturer of soft capsules, we offer solutions that combine functionality with aesthetics, adapted to current market trends.
What quality standards and certifications does your soft capsule production have?
Jako contract manufacturer, IOC Ltd We are proud to offer a comprehensive range of services, spanning from the design stage, through production processes, and the distribution of various products. Our portfolio includes functional and fortified foods, dietary supplements, products for special nutritional and medical purposes, as well as cosmetics and components. Our advanced procedures and management systems, such as CRM and Lean Management, support us in our pursuit of continuous improvement and the implementation of corporate social responsibility (CSR) principles.
Our specialty, soft capsule production, is carried out in accordance with strict quality standards, which is confirmed by an extensive portfolio of certificates, including ISO 9001, 22716, GMP, HACCP, GHP and ISO 22000. These Certificates not only demonstrate our commitment to providing top-quality products, but also our compliance with international quality and safety standards. Thanks to our commitment to good manufacturing practices (GMP) and ongoing audits, we can ensure that our soft capsules not only meet, but often exceed, industry and regulatory requirements, allowing our clients to have full confidence in the solutions offered by experienced manufacturer of soft capsules.