Contract manufacturing of soft capsules softgel
Soft capsule production softgel is a solution for companies that want to introduce a dietary supplement to the market in a modern and convenient form. manufacturer of soft capsules We support B2B brands in implementing projects from the concept stage, through formula development and selection of active ingredients, to production and packaging of the finished product. Contract manufacturing of soft capsules allows you to adjust the formula to the nature of the preparation, the expectations of the recipients and the planned sales strategy. Capsules softgel They work well with oil ingredients, fat-soluble vitamins, and compositions requiring precise dosing.capsule production softgel commissioned allows you to create a supplement with a professional look, high repeatability and an attractive form for the end customer.
Soft Capsule Manufacturer softgel
International Organic Company (IOC) this global contract manufacturer of softgel capsules (softgel), operating in the market since 2009 (17 years of experience). We operate in a modern facility in Poland, guaranteeing reliability, innovation, and the highest quality confirmed by GMP and ISO 22000 certificates. The key advantages of our capsules are their precision manufacturing and optimal efficiency in delivering active ingredients.
Soft Capsule Production – Rotary Die Technology
We use the most efficient rotary die method. The process involves preparing a gelatin shell (two heated ribbons), between which a liquid, oily, or semi-solid fill (oil, emulsion, suspension) is precisely injected. The capsules are then tightly sealed and cut. This technology enables continuous molding, filling, and hermetic sealing of the shells in a single cycle.
Guarantee of the highest quality and uncompromising safety in International Organic Company (IOC Sp. z o. o.) is an integrated management system thanks to which our contract production – including strictly supervised design, production and distribution of functional foods, fortified foods, dietary supplements, foods for special nutritional and medical purposes, as well as cosmetics and components (raw materials) – is carried out based on rigorous international certification standards: ISO 9001:2015, ISO 22000:2018, ISO 22716:2009, GMP, GHP, HACCP and ISO/IEC 27001.
Formulation and selection of ingredients for soft capsules
A soft capsule is an advanced form of delivering active ingredients, valued for its precise dosing and high effectiveness. Its flexible shell (gelatin or vegan) hermetically seals liquid and semi-solid ingredients, protecting them from oxidation, moisture, and UV radiation.
This ensures a much faster release in the digestive tract, which is widely used today by the pharmaceutical, cosmetics and supplementation industries.
Capsule production softgel commissioned
International Organic Company (IOC) is a valued global manufacturer of soft capsulesWe have been operating since 2009, which gives us in 2026 17 years of experienceOur modern Polish facility offers innovative formulas and guarantees the highest quality, confirmed by ISO 22000 and GMP certificates.
Our specialty is large-scale production of capsules on order in any B2B model: from quick market entry (White Label), through the development of your own brand (Private Label), to unique OEM projects ( Contract Manufacturing of Dietary Supplements ).
How is soft capsule production carried out?
Automated soft capsule production is a precision engineering process based on technology invented by Robert Pauli Scherer in 1931. Soft capsule production itself consists of five key steps:
- Preparation of shells: Raw materials for the production of dietary supplements (gelatin/plant bio-polymers) and plasticizers are degassed in a heated mixer, creating a flexible base.
- filling: Oils, pastes and extracts are homogenized to ensure full stability and compatibility with the casing.
- Encapsulation (Rotary Die): Two heated ribbons meet the filling. In a fraction of a second, the machine forms, fills, and hermetically seals the capsule.
- Drying and polishing: Controlled removal of moisture guarantees the product's long-term durability and shiny surface.
- Inspection and packaging: Rigorous quality testing (weight, tightness) followed by safe packaging.
Advantages and contract manufacturing of soft capsules
Professional contract manufacturing of softgels provides brands with significant market benefits. This format guarantees significantly faster absorption than traditional tablets and allows for the safe encapsulation of liquid extracts. It increases the bioavailability of sensitive substances and perfectly masks their unpleasant taste and odor.
Modern production of soft capsules softgel
In the era of Industry 4.0, robotic soft capsule production softgel minimizes human errors. IOC AI and Big Data algorithms optimize processes in real time, and intelligent sensors monitor pressure, temperature and humidity on production lines.
Sustainable Softgel Producers (2026)
As responsible producers of softgel capsules, we actively respond to contemporary ecological trends. We implement biodegradable plant materials (e.g., agar, carrageenan), minimize operational waste, and maximize the energy efficiency of our machinery.
Trends: Contract Manufacturing of Soft Capsules
In today's world, contract manufacturing of softgels must flexibly respond to personalization requirements (e.g., unique shape and size). Global demand is driven by growing consumer awareness and constant compliance with stringent legal regulations.
Soft capsules production with technology IOC
Optimized soft capsule production w IOC ensures safe formulas and versatile applications. Global capsule production softgel under our supervision is an absolute guarantee of compliance with rigorous quality standards.
Advanced contract manufacturing of capsules softgel
To the world capsule manufacturers softgel constantly setting new R&D standards. IOC innovative contract manufacturing of capsules softgel means immediate access to liposomal and nano-micellization technology (increased bioavailability), microencapsulation (controlled release) and sterile supercritical CO₂ extraction.
Summary
From raw material selection, through sustainable eco-operations, to nanotechnology – every step we take matters. Choose IOC, leverage our 17 years of market know-how and build a powerful, scalable advantage in the nutraceutical industry.
Soft capsule shell formation
Filling and forming soft capsules
Closing and drying of soft capsules
FAQ - Contract manufacturing of softgels for B2B brands (2026)
What distinguishes professional production of soft capsules from other forms of administration?
Professional soft capsule production enables the hermetically sealed containment of liquids, oils, and semi-solids. A single soft capsule drastically increases the bioavailability of poorly soluble APIs (thanks to lipid matrices), completely masks the taste, and protects sensitive ingredients from oxidation.
What technologies do leading soft capsule manufacturers use?
Global soft capsule manufacturers are based on an automated, continuous Rotary Die process. Modern soft capsule production softgel integrates nano-micellization and self-microemulsifying systems (SEDDS), guaranteeing the highest stability and absorption of preparations in the body.
How is comprehensive contract manufacturing of soft capsules carried out?
Our contract soft capsule production is an integrated, end-to-end service, encompassing laboratory R&D, precision encapsulation, and packaging. With us, contract soft capsule production is a fully scalable process, supported by comprehensive documentation required for GIS and EFSA notification.
Why choose IOC as the main manufacturer of soft capsules for your brand?
As a certified manufacturer of soft capsules with 17 years of experience (since 2009), we operate under the strict pharmaceutical GMP and ISO 22000 standards. We ensure that our large-scale capsule production guarantees sanitary safety and absolute batch-to-batch consistency.
How long does it take to implement and produce custom capsules?
The lead time depends on the complexity of the pharmacopoeial formula. Agile, custom-made capsule production from a ready-made base (white label) takes just a few weeks. Dedicated OEM projects, on the other hand, require precise technological scaling, but our procedures minimize time-to-market.
Is innovative capsule production softgel includes 100% vegan covers?
Yes, advanced soft capsule production Our Polish plant offers coatings made of plant biopolymers (e.g. extracted agar or carrageenan). This gelatin-free capsule production softgel completely eliminates the risk of cross-linking and makes it easier for brands to obtain Clean Label status.
What are the market benefits of contract manufacturing of capsules? softgel?
Scalable contract manufacturing of capsules softgel optimizes koszty operational and allows brands to quickly expand globally without their own factories. Leading capsule manufacturers softgel appreciate rotary dies for the engineering freedom of shape personalization (e.g. twist-off, oval) and precision of closure.
Innovative production of soft capsules softgel – R&D Technology Review
| R&D Technology | Description of the Matrix Process | Benefits for the Consumer | Benefits for the Producer (B2B) |
|---|---|---|---|
| Liposomal Technology | Hermetic surrounding of active ingredients with a protective lipid layer. | Radically increased bioavailability and stability of ingredients in the body. | Less waste of expensive APIs, which drastically increases efficiency and production margins. |
| Nano-Micellization | Transforming active substances into microscopic, highly absorbable particles. | Rapid and complete absorption of active ingredients at the cellular level. | Possibility of positioning the supplement in the high-margin Premium segment. |
| Advanced Emulsification | Creation of stable emulsions that precisely combine the fat and water phases. | Stable, homogeneous and safe formulas with high gastric tolerance. | Ability to design highly complex, hybrid multi-component recipes. |
| Supercritical CO₂ Extraction | Obtaining pure vegetable oils without the use of toxic solvents. | Absolutely pure extracts, free from agricultural chemicals and heavy metals. | Guarantee of the highest pharmacopoeial purity and easy Clean Label certification. |
| Microencapsulation | Encapsulating sensitive ingredients in microscopic, stable matrices. | Intelligent, precisely controlled release of substances (so-called slow-release). | No cross-interactions, excellent batch stability on the production line. |
| Sustainable Technologies | Use of biopolymers and raw materials from certified renewable sources. | An environmentally safe product (often 100% vegan) with a clean composition. | Building a powerful brand image in line with global corporate ESG requirements. |
| Low Temperature Mixing | Combining and emulsifying ingredients (Cold Process) at reduced temperatures. | Full preservation of natural biological properties, enzymes and vitamins. | Protection of thermolabile APIs against thermal degradation and optimization of energy costs. |