contract manufacturing of soft capsules
Soft capsules - contract manufacturing
IOC – Global Contract Manufacturer of Softgel Capsules Softgel
Soft capsules, known as softgel, To modern and tight form administration of liquid and oil substances, which ensures their quick absorption and easy to swallow.
Experience and Global Standards in Soft Capsule Manufacturing
IOC is a Global Contract Manufacturer of Softgel Capsules Softgel. International Organic Company (IOC) since 2009 specializes in the production of soft capsules and softgel. As a leader in the industry, we offer the highest quality products, confirmed by international ISO and GMP certificates. Our 15 years of experience on the global market guarantees reliability and innovation.
As a renowned manufacturer of soft capsules softgel, our company IOC operates in modern production plant in Poland. We apply international standards GMP and ISO 22000, thanks to which we deliver products with highest quality and safety.
Comprehensive Contract Manufacturing Softgel
As an experienced manufacturer of soft capsules, we offer comprehensive contract manufacturing softgel, guaranteeing the highest quality and repeatability each batch of your product.
Highest Quality and Precision – Key Advantages of Capsules IOC
Key Benefits of Softgels softgel produced by IOC sp. z o. o. focus on their unmatched quality, precision of workmanship and efficiency in delivering active ingredients.
Modern Soft-gel Technology and Product Personalization
Our advanced soft-gel technology allows us to create individual composition soft capsule, choosing the perfect one shape, color and sizewhich guarantees stability and protection active substances.
What Does the Soft Capsule Production Process Look Like?
The production process of soft capsules involves the preparation gelatin shell in the form of two heated ribbons and liquid, oily or semi-solid filling. The filling is injected between the ribbons, which are then welded and cut to form capsules.
What does the capsule production process look like? softgel?
The process of creating capsules of the type softgel is precise and consists of several key stages that guarantee the highest quality of the final product.1. Preparation of gelatin mass
It all starts in a specialized, heated mixer. The raw materials are sucked into it by vacuum, then thoroughly mixed, dissolved and degassed. At this stage, depending on the product specification, the gelatin mass can be colored or left in its natural, colorless form.2. Capsule formation (encapsulation)
The ready and perfectly prepared gelatin mass is combined with a liquid filling (e.g. oil with vitamins). At this key moment, a tightly closed, characteristic capsule is created softgel.3. Drying and refining
Freshly formed capsules go through further processes that ensure their durability and perfect appearance:- Drying, so that the shell obtains the appropriate hardness.
- Polishing, to give them a perfectly smooth and shiny surface.
- Sorting, during which any imperfect copies are eliminated.
4. Final packaging
After passing rigorous quality control, the perfect capsules are ready and sent for packaging in blisters, jars or other packaging chosen by the customer.W IOC we specialize in contract manufacturing of soft capsules (softgel) for companies in the dietary supplements and pharmaceutical industries. We offer comprehensive services that cover every stage of the process – from developing a unique formula, through precise production, to packaging and distribution of the finished product.
Why choose IOC as a partner in contract manufacturing of soft capsules?
Full service: W IOC we provide a full range of services. We support our partners at every step – from joint development of the recipe and production technology, through the manufacturing and packaging process itself, to logistics and distribution of finished products to the market.
Modern machinery park: We have an advanced machine park, which includes modern capsule machines, dryers, polishers and automatic blister lines. Our technology guarantees efficient and repeatable production of the highest quality.
Flexibility and adaptation to your needs: We are flexible and fully adaptable to the specific requirements of our customers. We offer a wide selection of capsule formats, various types of fillings and rich options in packaging and packaging methods, so that the final product perfectly matches your vision.
Highest quality and safety: Safety and quality are our priority. In IOC We work based on rigorous international quality standards, such as GMP (Good Manufacturing Practice) and ISO, which guarantee the safety and top class of each capsule we produce.
Experience and know-how: Our team has many years of experience and unique knowledge in the production of soft capsules. We constantly follow the latest trends and innovations in the industry, thanks to which we can offer our partners modern and effective solutions.
Cooperation with IOC in the field of contract manufacturing allows you to focus on developing your own brand and marketing activities, while we take care of the entire product manufacturing process.
Important information: We would like to remind you that introducing dietary supplements to the market requires product notification to the Chief Sanitary Inspectorate (GIS). We support our clients in this process by providing complete product documentation necessary for notification.
Capsule Production Process Softgel w IOC
Production capsules softgel is an advanced process that combines innovative technologies with precise quality control, creating a final product with exceptional flexibility and aesthetics. Here is a unique perspective on this process, including aspects rarely discussed in common sources:
1. Microstructure of Coating Components
The basic ingredient of capsules softgel is gelatin, but it is crucial to understand its microstructure. The selection of gelatin with a specific molecular weight and degree of hydroxylation affects the stability, elasticity and transparency of the capsule. This precise selection ensures optimal mechanical and visual properties of the product.
2. Innovative Plasticizers and Alternative Polymers
In addition to traditional plasticizers such as glycerin or sorbitol, innovative polymers such as polycaprolactone and polyglycolide increase the biodegradability of capsules. These new materials are stable in various environmental conditions, making them more durable and ecological.
3. Advanced Mixing and Homogenization Techniques
The key step is the homogeneous combination of the shell components. We use high-precision mixers that ensure uniform distribution of plasticizers and additives. Advanced systems that control mixing speed, temperature and process duration minimize the risk of structural defects in the capsule.
4. Precision Forming Using Rotary Die Techniques
Rotary die machines equipped with rotating dies, optical sensors and real-time monitoring systems control coating thickness, forming speed and temperature. This allows for immediate corrections and increases the quality of the manufactured product.
5. Fusion and Coagulation in Sterile Conditions
After forming, the capsules pass through a coagulation zone where the gelatin structure stabilizes. This process takes place in a controlled atmosphere, often in airtight conditions to prevent microbial contamination. Precise control of humidity and temperature ensures optimal hardness and elasticity of the capsules.
6. Quality Control Using Artificial Intelligence
Modern manufacturing plants use AI to monitor and optimize the production process. Machine learning algorithms analyze sensor data in real time, identifying patterns that indicate potential quality issues. This allows for proactive process management, minimizing waste and increasing production efficiency.
7. Sustainable Development and Eco-innovation
Sustainability is key in capsule production softgel. We do this by using renewable raw materials, such as gelatin from certified sources. We minimize energy consumption by optimizing thermal processes. Alternative polymers are more environmentally friendly, without compromising the quality of the final product.
8. Personalization of Capsules on Demand
Advanced technologies enable capsule personalization softgel to the individual needs of patients. Modular production systems allow for quick adjustment of the coating composition, color, or even adding specific features such as scent or taste. This flexibility opens up new possibilities in personalized medicine and dietary supplementation.
9. Interdisciplinary Approach to Formula Engineering
Capsule production softgel requires cooperation of specialists from various fields – chemists, process engineers, food technologists and quality control specialists. This approach allows for continuous improvement of processes, introduction of innovations and adaptation to changing market requirements and legal regulations.
10. Advanced Packaging and Logistics Techniques
The final, but very important step is to pack the capsules in a way that ensures their stability and safety. Hermetic packaging technologies and monitoring of environmental conditions during transport ensure that our capsules maintain their quality. Implementation of blockchain tracking allows for full transparency of the supply chain.
Summary
Capsule production softgel w IOC is a complex process that requires advanced technology and an innovative approach. The integration of modern technologies, sustainable practices and interdisciplinary cooperation makes our capsules of the highest quality and environmentally friendly.
Soft Capsule Production Softgel - FAQs
What does the capsule ordering and production process look like? softgel?
Soft Capsule Ordering and Production Process softgel w IOC z o. o. is carefully constructed to ensure the highest quality standards and satisfaction of our customers. It all starts with an initial consultation, during which we carefully discuss the client's needs and expectations, including product specifications, required quantities and preferred delivery dates.
After defining the requirements, our specialists start creating a personalized formula and capsule design, always taking into account the client's specific needs and goals. In the next step, we begin the production stage, using advanced technologies and observing Good Manufacturing Practice (GMP) standards, which guarantees that each series of products meets the highest quality standards.
Each batch of capsules is subjected to rigorous quality controls, including composition and purity tests, to ensure that the final product is free from any undesirable substances and contaminants. After quality control is completed, the capsules are properly packed and prepared for shipment to the customer.
Throughout the entire process, from initial consultations to finalization of the order, our clients can count on constant contact and support from our team. Thanks to this, we ensure not only trouble-free order fulfillment, but also complete satisfaction with our services and products.
What are your minimum order quantities (MOQ) for capsules softgel?
Our minimum order quantities (MOQ) for soft capsules softgel are 300 thousand capsules. This quantity allows for the creation of, for example, 5 thousand packages, with 60 capsules in each. For orders involving more complex technologies or formulations, the minimum order quantity may be higher. Specific requirements, such as capsules with suspensions or colored shells, may require additional technological tests to ensure the highest quality and compliance with the product specifications.
Do you offer support in designing formulas and capsule packaging? softgel?
Absolutely, v IOC sp. z o. o. we provide comprehensive support in the field of formula design and packaging of soft capsules softgel. As specialists in contract manufacturing and brand building, we offer a comprehensive range of services – from formulating dietary supplements, through their production, to branding and product registration processes. We have the necessary resources and know-how to provide our clients with tailor-made solutions that will distinguish their products on the market and allow them to effectively build their own brand. Our experience and expertise are fully adapted to the requirements of clients looking for products of the highest quality and uniqueness.
Can you provide large-scale production of soft-gel capsules?
Definitely, v IOC sp. z o. o. we have production capacities that allow us to produce capsules softgel not only on a smaller scale, but also on a large scale. We have extensive experience and appropriate technical and human resources that enable us to effectively adapt to the diverse needs and expectations of our customers, regardless of the size of the order. We offer a full range of services, from the design stage of the formula and packaging to final production, ensuring that each product is of the highest quality and is completely unique.
What are the typical lead times for orders for soft-gel capsules?
We understand that lead time is an important aspect when planning orders. In the case of soft capsule production softgel, typical lead times range from 3 to 6 months, which is due to our commitment to delivering the highest quality products and meeting the specific needs of each customer. We encourage you to contact us to discuss details and possible lead times before finalizing your order, so that we can best accommodate your schedule. It is worth emphasizing that lead times are subject to change, but we make every effort to ensure on-time deliveries.
Can I place a trial order before a larger production batch?
Of course, v International Organic Company sp. z o. o. we provide the possibility of placing a trial order before starting a larger production series. This approach allows for conducting technological tests aimed at ensuring that the final product meets all quality expectations. As part of the trial order, we deliver a test batch of soft capsules softgel, which gives our customers the opportunity to evaluate the product and, if necessary, make any necessary modifications to the manufacturing process before full-scale production begins.
Do you offer advice on market trends and innovations in the soft-gel industry?
We offer advice on current market trends and innovations in the soft-gel industry. As experts in contract manufacturing and building premium brands, International Organic Company sp. z o. o. has a wealth of knowledge and experience that allows us to constantly monitor the latest development trends and innovative solutions in the industry. Our team of specialists provides comprehensive support to assist our clients in creating products that not only set new standards in the industry, but also perfectly match current consumer preferences and expectations. We offer assistance not only in the field of technology and production, but also in marketing strategies and effective product positioning, which is crucial for building a strong market position in the cosmetics and dietary supplements segment.
To which countries can we export dietary supplements produced in? IOC?
International Organic Company sp. z o. o., thanks to its experience and extensive infrastructure, is able to export dietary supplements to many countries around the world, including European Union member states and selected non-European markets. Our business is based on a solid understanding of international standards and regulations regarding dietary supplements, which allows us to adapt our products to the specific legal and quality requirements applicable in individual countries. By working closely with local partners and regulatory institutions, we ensure that all the supplements we produce meet the necessary criteria, enabling their seamless export and distribution to selected markets.
What are soft-gel capsules and what are they used for?
Soft-gel capsules are a special type of capsules that have a soft, flexible shell, usually made of gelatin, water and plasticizers. They are designed to encapsulate and protect various types of substances, including oils, vitamins, minerals and other active ingredients. These capsules are very popular in the dietary supplement and pharmaceutical industries because they allow for easy and effective delivery of active ingredients in liquid form to the body. Additionally, they are easier to swallow than traditional tablets and can be tailored to suit different needs, for example by changing color or adding flavors to increase consumer appeal.
What ingredients can be placed in capsules softgel?
Soft capsules softgel od IOC sp. z o. o. are characterized by extraordinary flexibility in terms of the content of ingredients, which makes them exceptionally versatile. Among the most sought-after ingredients are various oils, including fish oils, which are a valuable source of omega-3 acids, as well as vegetable oils such as linseed oil or hemp seed oil, known for their beneficial health properties. We do not limit ourselves to oils - in our capsules softgel may also include vitamins, minerals, plant extracts and other active ingredients used in both dietary supplements and pharmaceutical products. By using the latest technologies, we are able to precisely match the composition of our capsules to the individual needs of our customers, offering solutions tailored to the latest trends and research results in the health and wellness sector.
Czy IOC Ltd. offers the possibility of producing capsules with a colored shell?
Yes, v IOC sp. z o. o. we have the option of creating soft capsules softgel with a shell in various colors to perfectly match the expectations of our customers. Using natural and health-safe dyes, we can supply capsules in a wide range of colors, which significantly increases their aesthetic value and helps the product stand out from the competition. The ability to personalize the color of the shell is a key element for brands striving to emphasize their uniqueness and wanting to emphasize the characteristic values of their product. We ensure that our production processes are adapted to the highest quality standards, thanks to which each series of capsules is not only pleasing to the eye, but also meets all safety and efficiency criteria.
What makes it stand out? IOC sp. z o. o. as a capsule manufacturer softgel?
IOC sp. z o. o. sets standards as a manufacturer of soft capsules softgel, focusing on innovation, consistent quality and a focused, individual approach to each of our clients. In our work, we use modern production technologies that allow us to create soft capsules softgel of the highest quality, containing various active ingredients. The entire production process is carried out under rigorous quality and safety control, which guarantees that each product delivery complies with the highest standards in the industry. What's more, we offer our clients a wide range of personalization options, including the option of coloring the capsule shell and adjusting the composition of active substances, which allows the creation of unique products perfectly tailored to individual requirements. Our passion for research and development and constant pursuit of excellence allows us not only to follow current market trends, but also actively shape the future of the soft capsule industry softgel, maintaining the leadership position.
What are the main advantages of soft-gel capsules produced by your company?
Key Benefits of Softgels softgel produced by IOC sp. z o. o. focus on their unparalleled quality, precision of workmanship and efficiency in delivering active ingredients. Our capsules are distinguished by their exceptional bioavailability, which means that the active substances contained in them are effectively and quickly absorbed by the body. Their soft, flexible structure makes it easy to swallow, which is especially important for people who have difficulty swallowing traditional tablets. The range of personalization options is wide - from size, through shape, to capsule colors - which allows for adjustment to the specific needs and preferences of our customers. We also have the ability to enclose various ingredients in capsules, from oils, through vitamins, to more specialized substances. Thanks to our strict quality control procedures and compliance with the latest industry standards, each batch of capsules softgel od IOC sp. z o. o. guarantees the highest level of quality.
Can you produce soft-gel capsules with suspension?
Absolutely, v IOC sp. z o. o. we have the ability to create soft capsules softgel with suspension content. This advanced production option enables encapsulation of active substances in the form of a suspension, which is crucial for those ingredients that are not suitable for encapsulation in a purely liquid or powder state. The use of suspensions enables precise delivery of specific doses of active substances and can also contribute to increased stability and bioavailability of some compounds. Our research and development team works closely with customers to create personalized formulas that perfectly meet their unique needs and expectations. Thanks to the use of modern technologies in our production processes, we are able to efficiently fulfill orders for capsules softgel containing suspensions, while maintaining the highest quality and safety standards.
What are the different types of soft gelatin capsules offered by IOC Ltd.?
As part of our offer in IOC Ltd., we present various types of soft gelatin capsules, tailored to the diverse requirements of our customers. Our product range includes:
- 20 Oblong: These are large, elongated capsules, designed to contain a larger amount of active substances, which makes them ideal for applications requiring a formula rich in ingredients.
- 10 Oval: Medium-sized oval capsules that are an excellent choice for administering standard doses of supplements, combining convenience of use with effective delivery of active ingredients.
- 6 Oval: These slightly smaller oval capsules are perfect for dosing medium to small amounts of active substances, offering users comfort and precision.
- 3 Oval: The smallest of our oval capsules, designed to deliver small doses of ingredients, ensuring accuracy and ease of swallowing.
- 5 Drops Twist Off: Innovative capsules with Twist Off mechanism, easy to open and ideal for single-use, precisely dosed applications.
- 3 Drops Twist Off: A smaller version of our capsules with a Twist Off closure, also intended for single use, ensuring ease and hygiene of use.
Each of these capsules has been designed to ensure the highest availability of bioactive ingredients, as well as to meet the specific needs and expectations of our customers, both in terms of functionality and aesthetics.
What quality standards and certifications does your capsule production have? softgel?
As a Contract Producer, IOC z o. o. proudly presents a comprehensive range of services, ranging from the design stage, through production processes, to the distribution of various products. Our portfolio includes functional and enriched foods, dietary supplements, products for special nutritional and medical purposes, as well as cosmetics and components. Our advanced procedures and management systems, such as CRM and Lean Management, support us in striving for continuous improvement and in implementing the assumptions of corporate social responsibility (CSR).
Our specialty, the production of soft capsules softgel, is carried out in accordance with strict quality standards, as evidenced by an extensive portfolio of certificates, including ISO 9001, 22716, GMP, HACCP, GHP and ISO 22000. These certificates not only demonstrate our commitment to delivering the highest quality products, but also compliance with international quality and safety standards. Thanks to our commitment to good manufacturing practices (GMP) and constant audits, we can ensure that our products not only meet, but often exceed, industry and regulatory requirements, allowing our customers to have full confidence in the solutions we offer.
